Premix Feed Production Line
Unique Differentiators of Premix Feed Production Line
The difference between a standard feed line and a specialized premix feed production line lies in the details. We’re talking gram-level accuracy, zero cross-contamination, and a level of mixing uniformity that directly impacts animal performance.
Capacity
1-60T/H
Mixing Homogeneity
CV ≤5% Uniform Mixing
Feed size
Powder
A premix feed production line is a sophisticated system designed to process additives with extreme precision. It handles everything from vitamins and minerals to medications, mixing them with carriers to create a uniform product.
The key? It’s not just about mixing; it’s about protecting these sensitive ingredients. We achieve this with stainless steel contact parts, state-of-the-art PLC controls, and a layout engineered to minimize residual material and prevent cross-contamination between batches.
Premix Feed Video Tour
This video showcases the on-site operation of two fully automated premix feed production line projects (×5 tons/hour) in cooperation with the Netherlands. Check the complete premixed feed production workflow, including crushing, batching, mixing and finished feed packaging inside the feed mill workshop.
Core Advantages of This Production Line
High-precision Batching: Micro-component accuracy controlled within ±0.3%, the baseline standard for premix production.
Superior Mixing Uniformity: Mixing CV ≤ 5% to ensure even distribution of every ingredient across all batches.
Low-residue Design: Mixers and conveyors engineered to minimize leftover materials and cross-contamination.
Anti-cross-contamination Measures: Thorough cleaning of equipment and pipelines during formula switches to avoid component mixing errors.
Complete Dust Removal System: Premix processing generates heavy dust, and dust from vitamins/minerals poses health hazards; full dust extraction systems are mandatory.
Customized Layout: Configured according to raw material varieties, workshop dimensions and automation levels.
Full Turnkey Service: One-stop coverage from design to on-site installation and commissioning.
Full Premix Feed Production Line Process
Unlike regular feed, premix is produced entirely in powder form without pelleting. Though the workflow appears simple, it demands far stricter precision standards: Feeding → Cleaning → Carrier Crushing → High-Precision Batching → Mixing → Packaging. Every stage requires meticulous control.
01
Raw Material Receiving
A negative-pressure conveying system moves materials into a sealed, sanitary chamber. This closed-loop process minimizes dust and the risk of contamination from the very first step.
02
Automatic Cleaning
Vibrating screens and permanent magnetic drums remove oversized particles and metal debris. This protects your equipment and ensures the final premix is pure, right from the start.
03
Directional Dust Collection
We install pulse-jet filters at all dust generation points—feeds, packaging areas. This keeps the air clean and your workers safe, a crucial aspect of any modern plant.
04
High-Efficiency Mixing
Our specialized stainless steel mixers have short cycle times and low residual rates. The result is a homogeneous mix with a coefficient of variation (CV) below 5%, batch after batch.
05
Precise Ingredient Dosing
Using advanced PLC technology, we ensure ingredient precision that meets the most demanding requirements. For those vital trace components, our micro-dosing systems measure down to ±0.1 grams.
06
Automatic Packing & Palletizing
Our packing systems are fast, accurate, and designed with anti-static properties to handle fine powders. Integrating robotic palletizers slashes labor costs and boosts efficiency.
Premix feed production line equipment list
From grinding tomixing, dust removal and weighing, All equipment on this premix feed production line handles micro-ingredients with stainless steel contact surfaces throughout—ensuring purity and consistency batch after batch.
Hammer mill
| Capacity | Main Power | Price |
| 3-25T/H | 30-160KW | $5300-$35,000 |
Premix mixer
| Capacity | Main Power | Price |
| 250-2000KG | 4-55KW | $2800-$36500 |
Pulse Dust Collector
| Filtering area | Model |
| 2-36㎡ | TBLMa |
Vibrating grading‑screen
| Capacity | Main Power | Price |
| 3-40T/H | 1.5-5.5KW | $2000-$10000 |
Batching scale
| Capacity | Model |
| 1-2000KG/H | PLC Series |
Premix packaging machine
| Speed | Main Power | Price |
| 6-12 Bags/Min | 1.1-5 KW | $5000-$10,000 |
Global Case Details
Every premix feed production line we build is a response to customers’ needs. Here’s a real-world look at how we deliver results for our clients.
0.2-5 T/H multi-functional premix feed Production Line In Vietnam
Semi-automatic
A relocation and tech-upgrade project covering 12 premix product lines—expanding capacity while modernizing production for greater efficiency and flexibility.
Feed size: ≤830 microns
Suggested Retail Price: US$2 million
Annual Output: 100,000 tons
1.5-2 T/H Concentrated Feed Plant In Chile
Fully Automatic
The client shifted from poultry feed to concentrate production, pursuing stronger margins in the concentrated feed segment.
Feed Type: Powder
Installation Time: 60 days
Suggested Retail Price: US$400,000
Annual Output: 4,200 tons
8-10 T/H Animal Feed Plant In New Zealand
Fully Automatic
Processed product includes additive premix, compound feed, and concentrates—formulated for poultry, ruminants, rabbits, and other livestock species.
Feed Size: 2-6 mm pellets and powder
Installation Time: 130 days
Suggested Retail Price: US$1.2 million
10 T/H Poultry Powder and Premix Feed Production Line In Thailand
Manual
Spotting surging global demand for poultry protein, the client invested in a systematic premix line to enter this fast-growing market.
Feed Size: Powder
Installation Time: 30 days
Annual Output: 20,000 tons
Suggested Retail Price: US$97,000
12 T/H Premix Feed Production Line In USA
Fully Automatic
A well-known U.S. compound feed company expanded its existing plant with new RICHI equipment to meet rising market demand.
Feed Size: Powder
Suggested Retail Price: US$650,000
Annual Production: 120,000 tons of complete compound feed & 80,000 tons of concentrate feed
20-30 T/H Animal Premix Feed Production Line In Pakistan
Fully Automatic
With Pakistan’s livestock sector intensifying, this client seized the opportunity by investing in a concentrate and premix feed mill to capture local market growth.
Particle Size: 2-6 mm and powder
Installation Time: 7 months
Suggested Retail Price: US$1,500,000
PREVIOUS
NEXT
Types of Premixs We Can Process
A “premix” isn’t a one-size-fits-all product; it’s a broad category of formulations. Our premix feed mills are designed with the flexibility to handle the specific physical and chemical characteristics of these distinct types.
Specialized Premix Feed Production Line
Depending on your business model, production scale, and product portfolio, RICHI offers tailored premix feed production line configurations—from standalone premix plants to fully integrated multi-product facilities. Each solution is engineered for precision, flexibility, and long-term reliability, backed by project experience across 120+ countries.
PREVIOUS
NEXT
process flow diagram：
5T/H Premix Feed Production Line
Fully Automatic Batching Process
· Reception & Pre-cleaning: Pulse dust collectors, rotary screens, permanent magnetic drums
· Storage System: Welded steel silos for bulk materials (carbon steel) / Stainless steel hoppers for micro-ingredients
· Batching System: PLC-controlled batching scales with multi-range capability (0.2m³ to 1.0m³) / Variable-pitch batching screws for precise material flow control
· Mixing System: Stainless steel double-shaft paddle mixer or single-shaft ribbon mixer (500kg to 2000kg per batch) / Integrated liquid spray system with heated storage tanks
· Packaging System: Fully automatic bagging scale (DCS-50 series) / Belt conveyor & stitching machine / Optional palletizing robot
· Dust Control: Directional pulse-jet filters at all feed points, discharge points, and packaging stations
The premix market is growing steadily across developing regions, driven by three converging trends: rising protein consumption, intensification of livestock production, and tightening feed safety regulations. We’ve seen this firsthand across our projects in Southeast Asia, Latin America, and Africa—farmers and feed millers alike are recognizing that consistent, high-quality premix directly translates to better feed conversion ratios and lower mortality rates.
Project Construction Steps
A complete premix feed production line from the ground up requires careful budgeting across multiple fronts. Here’s what goes into building a functional, compliant production facility.
Investment for a complete premix feed production line:
US$30,000 – US$3,000,000
Who are we?
RICHI Machinery Co., Ltd., established in 1995, is a professional manufacturer integrating R&D, manufacturing, design and installation of complete sets of feed machinery engineering, complete sets of biomass pellet engineering, steel silo engineering and automation control.
Certifications & Honors
RICHI has obtained numerous international authoritative certifications, including CE, ISO9001, SGS, German TÜV, Russian RTN, and French BV, and holds 23 patents. The company has been recognized as a Henan Provincial High-Tech Enterprise, a Zhengzhou Municipal “Specialized, Refined, and Innovative” SME, and a member of the Henan Provincial International Trade E-commerce Association.
60,000㎡+
production base
23+
Patents obtained
30+
Years Of Experience
2000+
successful projects
Product System & Global Service
RICHI has developed a diverse and comprehensive product system, covering 15 major series and over 200 products, including feed pellet mills, wood pellet mills, organic fertilizer pellet mills, aquaculture extrusion extruders, and cat litter pellet mills. This system can comprehensively meet the needs of various feed production and biomass pellet processing.
Leveraging a comprehensive international marketing network, its products are sold in 131 countries and regions worldwide, with over 2000 projects implemented and annual exports exceeding 100 million RMB, serving customers globally.
